DP.TUG.4: Automated Battery Disassembly and Routing Model

Project Goals

This project develops flexible, (semi-)automated, and safety-focused methods for minimally destructive battery disassembly, complemented by structured pre-separation to boost material purity and second-life suitability. An AI-supported decision model weighs ecological, economic, and safety criteria to choose optimal routes among disassembly, pre-processing, and recycling, while accommodating heterogeneous system designs and emerging chemistries (e.g., SIB, ASSB). Expected outcomes include a compact methodological framework, validated mechanical separation procedures, and transferable decision rules that improve yield, purity, and second-life potential across current and future battery systems.

Place of Employment 

Institute of Production Engineering, TU Graz, Kopernikusgasse 24, 8010 Graz

Supervisory Team 

Franz Haas (TU Graz; primary), Georg Pesch (TU Wien), Christoph Spijker (MU Leoben)

Secondments 

Experiments on dismantling strategies and evaluation of safety risks (1 month at BSCG/Graz), short visits at TU Wien and MU Leoben

Admission Requirements 

Master degree in mechanical engineering, or similar areas

Essential Qualifications 

  • Strong expertise in mechanical separation technologies; hands-on experience with experimental prototyping, test design (DoE), and lab/bench-scale setup operation
  • Knowledge of battery systems and materials (pack/module/cell structure, safety, handling of HV and hazardous materials).
    Skills in data analysis and process evaluation
  • Knowledge in AI-based decision modeling (e.g., Python, ML) is a plus
  • Confident working with CAD
  • Basic familiarity with automation/robotics or mechatronics integration

Offered Employment

Full time (40h/week) for 48 months